CoolMag TC is a young customer-centric organization that offers passive solutions in thermal management for EV Power Electronics. Manufacturing resins and thermoplastic compounds that offer the following advantages:
Thermally conductive materials
Electric isolation
Mechanical protection
Flame and fire protection (retardant and extinction)
Top applications for CoolMag Thermo Conductive are power transformers and semiconductors, on-board chargers (OBC), inverters and DC/DC converters, high-reliability power electronics, inter-cell coating and protection in batteries and gap filler to interface with liquid cooling in battery packs.
The above pictures represent (1) a Common Choke for an OBC’s (On Board Charger).
(2) The steady state temperature is so high (over 183ºC) that materials cannot support it. So, a thermal mechanism to sink the generated heat is needed.
(3) After a Coolmag 29LV (Silicone based compound) injection process, the whole CMC is encapsulated, so 100% of the empty gaps within the choke are filled with Coolmag. Thereby, air within the CMC is replaced by a thermally conductive material.
Temperature drops dramatically up to 80ºC, as Coolmag provides a great thermal coupling to sink the heat at the cooling plate.
The Benefits?
No air, no plastics, no epoxies, no VOCS
No magnetic striction
No saturation of core
No reduction of copper conductivity
Thermal dissipation in 3D
Fire and mechanical protection(UL 94 V0)
High thermal diffusivity
Now, Coolmag offers an all-in-one solution called Coolmag-as-a-Service. From prototype encapsulation process to production, with final customized dispensing machines for the best product potting.
Ask for a sample!
contact us at x.mirabet@coolmag.net, call +3493 480 91 87 or visit coolmag.net and/or linkedin.com/company/coolmag and ask our technicians how to improve your thermal management.
Source: Charged EVs